• Practical
  • 15 minutes

Face Fit Testing

Face Fit Testing ensures that participants know how to correctly use respiratory protective equipment, which protects against harmful airborne particles and pollutants. By gaining this knowledge and skill, participants can effectively protect their own health and safety.

Gain the required skills

Face fit testing is a simple test which checks whether a person’s mask fits their face shape and size.

An inadequate fit will significantly reduce the protection provided to the wearer and reduction in protection may lead to immediate or long-term ill-health. A correct fitting facepiece is vital at all times to prevent exposure and the Face Fit test also provides verification that the wearer can put the facepiece on correctly.

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Course Summary

  • Using equipment that fits their face
  • Understand how to maintain their equipment where reusable masks are used
  • Know the limitations of the testing regime
  • Understand where re-testing will be required and why

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Face Fit Testing FAQs

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    What is qualitative face fit test?

    In qualitative face fit testing, the effectiveness of a face mask or respirator is assessed by detecting any leaks between the mask and the wearer's face. The wearer performs various exercises while a test agent, such as a bitter or sweet solution, is sprayed or nebulized around the mask. The wearer then indicates if they can detect the test agent's taste or smell. Typically, the testers conduct this test for half-face masks or filtering face pieces (FFP) to assess the seal of the mask against the wearer's face.

    How long is the certificate valid?

    *The certificate is valid until there is a change in the individual's physical condition, such as weight gain or loss, significant dental work, or facial changes in the faceseal area, such as scarring or moles. Some companies may have a retesting policy every one, two, or three years, depending on the level of risk.

Face Fit Testing

Face Fit Testing is an important course in health and safety aimed to ensure proper usage of respiratory protective equipment (RPE) in the workplace. Our training focuses on the techniques and knowledge needed to achieve an effective and secure seal with face masks, preventing the inhalation of harmful substances.

Work confidently and stay protected with the perfect respirator fit! This training provides an opportunity to acquire the skills needed to choose the right mask, achieve a snug seal against dust and fumes, and maintain your gear in top shape.


  • Finding Your Perfect Match: Different masks serve different needs. Dive into the world of respirators and discover which one comfortably hugs your face, creating a barrier against harmful substances.
  • Leak Checks, Your Partners in Safety: Simple tests are your allies in ensuring your mask is truly doing its job. Learn how to check for leaks and seal the deal on airtight protection.
  • Keeping Your Mask Happy: Just like any trusty companion, your mask needs a little TLC. Discover the secrets of proper cleaning and storage to keep it working longer and breathing easier.
  • Knowing When to Check Again: Life changes, and so can your face. Understand when it’s time for a new fit test to ensure your mask remains your best friend in the face of danger.


What is face fit testing?

Face fit testing is a quick check that ensures a mask fits a person’s face properly. If the fit is poor, it won’t provide enough protection, leading to possible health problems.

It’s important to wear a mask that fits correctly to avoid exposure to harmful substances, and the test also helps to confirm that the wearer is putting on the mask properly.

Course Summary

In this course, you’ll learn how to use respiratory protective equipment (RPE) correctly. You’ll learn how to choose the right equipment for your face, take care of it if it’s reusable, and understand the testing limits. You’ll also learn why it’s important to re-test and when to do it. By the end of the course, you’ll know how to use RPE to stay safe in dangerous environments.


  1. Introduction to Face Fit Testing
    • Purpose and importance
    • Legal requirements
  2. Equipment Selection and Fitting
    • Choosing the right equipment
    • Proper fitting procedures
    • Ensuring a secure and comfortable fit
  3. Maintenance of Reusable Masks
    • Cleaning and storage guidelines
    • Inspection for wear and tear
    • Replacement criteria
  4. Limitations of Testing
    • Exploring the boundaries of face fit testing
    • Understanding factors that may affect accuracy
    • Realistic expectations
  5. Re-Testing Protocols
    • Identifying situations requiring re-testing
    • Frequency and reasons for re-testing
    • Importance of staying vigilant
  6. Practical Exercises and Scenarios
    • Hands-on practice with equipment
    • Simulated maintenance scenarios
    • Case studies illustrating limitations and re-testing situations
  7. Q&A and Discussion
    • Addressing participant queries
    • Encouraging open dialogue about experiences
    • Sharing best practices among participants
  8. Conclusion
    • Summarizing key takeaways
    • Emphasizing the role of face fit testing in safety
    • Encouraging ongoing learning and awareness

Learning Outcome

By the end of this face fit course, participants will be able to:

  1. Select equipment that fits their face properly
  2. Maintain their equipment when using reusable masks
  3. Understand the limitations of the testing regime
  4. Identify when re-testing is necessary and explain the reasons why.


Does a legal requirement exist for face fit testing?

Certainly! In the UK, it is mandatory for individuals who use respiratory protective equipment (RPE) to undergo a face fit test to ensure that the equipment fits properly and offers adequate protection.

This is a legal requirement under the Control of Substances Hazardous to Health (COSHH) regulations.

These regulations were first implemented in the UK in 1988 and they oblige employers to provide appropriate RPE and face fit testing to their employees.

Who would benefit from learning the course?

The law legally requires anyone who wears a tight or close fitting mask to work to undergo a face fit test.

They should have a certificate to prove any tight-fitting mask offers them adequate levels of protection.

What you would learn by attending this fit test training

The training will cover the following topics for participants:

  • Using equipment that fits their face.
  • The need to understand how to maintain their equipment when they use reusable masks.
  • Understand limitations of the testing regime.
  • Identify where re-testing will be necessary and explain the reasons why

Where is the training conducted?

We offer training in two formats: On-Site at your location and Classroom at our offices. With both options, our expert trainers deliver the training in-person, providing personalized instruction and hands-on learning for an effective training experience.

Is the training online, face-to-face, or blended?

Certainly! Expert trainers deliver our face-to-face training at your location or at our office, providing a personalized instruction and hands-on learning experience for maximum effectiveness. Using interactive teaching methods, our experienced professionals engage participants to make the learning enjoyable and effective.

Do you conduct individual or group training for this course?

Yes, we offer both group and individual training options for this course, allowing for flexible learning and tailored instruction to meet the unique needs of each participant.

Entry requirements

Clean shaven is a requirement for persons attending the face fit training. If there is any hair growth between the skin and the facepiece sealing surface, such as stubble, beard, or moustache, it will prevent carrying out the fit test section of the course.

You must refrain from drinking, smoking or eating immediately (15 minutes minimum), before the Fit Test.

How long does the course last?

Around 15 minutes per person

Maximum delegates on one course

Up to 15 delegates

As I have told others... It is the best, most informative training I have ever attended

Learning Outcomes